OK I have no idea what's going on but it's not working.
I got everything hooked up, filled the priming pot with water, closed and tightened the lit, plugged in the pump and it started running but it will not prime. It just runs and runs but the priming pot level went down to only 30%, water enters from the suction side but I can see water entering the priming pot on the suction side but the water is only 25% full of the pipe (if that). I waited a good 15 minutes and no difference.
So I think the issues can be:
(1) there is an leak on the suction side.
(2) there is a leak on the return side.
(3) the pump is defective.
(4) the pump is not powerful enough for my configuration.
I think I can rule out #2 because I hooked up a garden hose to the return side to test for leaks with my water supply so it should be OK. I could not do the same for the suction side because there is a check valve that would prevent continuous flow through the entire run.
On the suction side 90% of the pipe run is exposed because they were freshly laid and I haven't backfill the trench yet. I touched every joint I saw no moisture but since it's on the suction side it may not exhibit any moisture only air drawn inward. But I am pretty good with plumbing and primed/cement every joint and waited at least 12 hours for cement to cure before pressurizing.
May be the pump is not powerful enough? It is the 3600GPH model, has a 12' max head. My intake pipe is a 25' run from pond to pump, and 25' from pump back to pond. So using the 1' of head loss per 10' run that's 5' of head loss. The intake is 36" below grade, and the pump is 8" above grade, a total of 42" of lift to get to the pond, so that's another 4' there. Total 9' of head needed. Now if I am pushing a waterfall 5' high, that will be 14' of head needed and that would exceed the 12' max head right? But in this case, I disconnected the water feature and let the pipe run back into the pond at grade as a test, and still it is not priming and flow is very low.
I do have a number of pressure 90 elbows that may contribute to some cavitation, but I do not think this will make or break the operation. May be I just need more power? This pump is 1/8HP and my tiny utility pump is 1/4HP.