Good progress in the last couple of days: putting stone into the bog! Here's the basic setup:
I get the stone one cubic yard (= one ton, more or less) at a time, as that's about the capacity of my trailer. The advantage of the trailer is that I can back it right close to the bog for unloading and cleaning.
I made a "washing table" out of hardware cloth (Home Depot) and pieces of 2x4 wood. The hardware cloth has 1/4" square holes in it, so sand and very small stones will pass through it and into the catch basin below, which is a mortar tub that a mason would use for mixing mortar. I had it from previous work.
The hardware cloth is about 24" wide, so that's how big I made the washing table. That width also happened to fit nicely with the width of the mortar tub.
So the routine is: put a couple of shovels full of stone on the leading end of the washing table, swirl it by hand through the waterfall, and then push it into the bog. A very manual process.
Here's a closer view of the washing table:
I had too much stone to wash to simply let the used water run out into the yard: too messy, and too much water wasted. The mortar tub serves both to hold the water that is re-circulated for washing, and to catch the sand and smallest stones that fall through the hardware cloth. The water is re-circulated by two scavenger pumps (Home Depot again). About every 1/3 of a yard, I have to empty the stones and sand out of the tub: they go to form the base of some pathways that I'm building as part of this effort --- little goes to waste around here!
The spray bar is a piece of 1" PVC pipe with hose fittings attached at each end. I started initially with a single pump, but it didn't have enough ooomph to do the job, so I added the second one. I had both of them from when we re-did the basement floor and needed to pump out some infiltrating rain water.
Initially, I slit the length of the 1" pipe on the table saw. I plunged the pipe onto the sawblade in four different spots, all in a line. Version 2.0 has 1/4" holes drilled about every 3/4" in those saw slits: this lets the small stones out of the pipe so that they don't build up to block the water flow. Works a lot better.
Here are the two pumps in the mortar tub.
I try to run the system with more water in the tub than what's shown here. It keeps the pumps operating better.
The pumps need to be up on bricks inside the tub so that they don't suck up too many small stones and get jammed. I've nearly worn out the assembly screws on these pumps in opening them to get rid of ingested stones.
So far, I have processed 3.75 yards of stone, and completing the fourth yard may be enough for the bog. Here's hoping. It actually goes along fairly easily (the washing); the ultimate mindless job! of which there seem to be many around our place.
We're getting a little rain tonight, perhaps enough to finish filling the bog.