OK, here is the noon update, did a four hour leak test, Only leak found was outside the filter going back to the pond, Had to remove a screw in connection and add more teflon, Quick fix. Drain and filled the whole system four times, total water capacity ended up being just shy of 30 gallons. (perfect, 30 gallon capacity-300 gallon pond, dump it and instant 10% water change!) It empties in 20 seconds flat! So I timed the pump and I'm getting a complete fill for the filter every 2 minutes and 12 seconds. For the life of me I can't figure out what I'm doing wrong trying to figure out my GPH through the filter. I'm shooting for a # close to 600 gph, My pump I'm using is rated for 1250 gallons per hour but there are some restrictions and length of hose to run through so I wanted to see what the actual true rate is.
I swapped the scrubbies to the bottom, actually I added a second full piece of grating since I decided I didn't need it for the top, So here is bottom to top now. Two layers of egg crate, 110 scrubbies cut up to 1"x1" aprox 16" deep, 3-4 inches of 1/2" pvc cut 3/4"-1-1/2" long, 1 inch of matala/japanese matting.
Had to raise the vent tube for the in port side to stop the splash over, and installed a sweep Tee in the out line to return to the pond.
Questions,
1-Is it normal for the swirlier to produce air bubbles coming up through the media/ Mine is bubbling pretty good and I can't see any reason I wouldn't want it to do that.
2-can someone try and help me figure out my flow rate?
3-Should I expect a ammonia peak once this has been running for a while if I leave the other filters running and don't add anymore fish? My thinking is it will just take over but I have never added a filter with this large of a media capacity in ratio to the pond before. Kind of like adding a canister filter and under gravel filter to a fish bowl. lol